Punch Calculator

Calculate hole-punching force from perimeter, thickness, and shear strength. A 20 mm hole in 3 mm mild steel needs about 65.03 kN (6.63 metric tons).

Results

Punching Force

65.03kN

Details

Force65031 N
Metric Tons6.63 t
Perimeter62.83 mm

Formula Used

F = L × t × τ

Notes

F is in newtons when the cut perimeter and thickness are in millimeters and shear strength is in megapascals (1 MPa = 1 N/mm²). Round holes use L = π × diameter, squares use L = 4 × side, and rectangles use L = 2 × (length + width). Metric tons are tonne-force: newtons ÷ 9806.65. The mild-steel preset is 345 MPa, a common shop estimate. Aluminum 6061-T6 uses its typical published shear strength of 207 MPa. The 304 stainless preset is 412 MPa, estimated as 80% of a 515 MPa tensile strength. Use a custom shear strength for other alloys, and choose a press with capacity above this force.

How this calculator works

A 20 mm round hole in 3 mm mild steel needs about 65.03 kN (6.63 metric tons) of punching force. Force equals cut perimeter times thickness times shear strength. That hole has a perimeter of pi times 20 mm, and the mild-steel preset uses 345 MPa, so F = 62.83 mm x 3 mm x 345 MPa = 65.03 kN. This is the force to punch a hole in sheet metal, not a time clock.

Looking for a time clock? This page calculates hole-punching force, not hours worked. Use the punch clock calculator for clock-in, clock-out, and an unpaid lunch.

Formula

F = L × t × τ

Worked example

A 20 mm round punch through 3 mm mild steel uses a perimeter of 62.83 mm and a shear strength of 345 MPa. Force equals 62.83 times 3 times 345, which is 65031 N, 65.03 kN, and 6.63 metric tons.

Notes

F is in newtons when the cut perimeter and thickness are in millimeters and shear strength is in megapascals (1 MPa = 1 N/mm²). Round holes use L = π × diameter, squares use L = 4 × side, and rectangles use L = 2 × (length + width). Metric tons are tonne-force: newtons ÷ 9806.65. The mild-steel preset is 345 MPa, a common shop estimate. Aluminum 6061-T6 uses its typical published shear strength of 207 MPa. The 304 stainless preset is 412 MPa, estimated as 80% of a 515 MPa tensile strength. Use a custom shear strength for other alloys, and choose a press with capacity above this force.

Inputs

  • Punch shape
  • Diameter, side, length, or perimeter (mm)
  • Width (mm, rectangles only)
  • Thickness (mm)
  • Material
  • Custom shear strength (MPa)

Common mistakes

  • Using the diameter as the perimeter. A round hole perimeter is pi times the diameter.
  • Mixing inches with millimeters. The formula F = L x t x tau expects millimeters and megapascals.
  • Entering tensile strength where the formula needs shear strength. The presets are already shear values.
  • Sizing the press at exactly the calculated force, with no capacity above that number.

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Frequently asked questions

How do you calculate punching force?

Multiply the cut perimeter by the sheet thickness and the shear strength: F = L x t x tau. With millimeters and megapascals the result is newtons. Divide by 1,000 for kilonewtons.

How much force does a 20 mm hole in 3 mm mild steel need?

About 65.03 kN, or 6.63 metric tons. The perimeter is pi times 20 mm (62.83 mm) and the mild-steel preset uses 345 MPa: 62.83 x 3 x 345 = 65,031 N.

What shear strength should I use?

Use the alloy shear strength in megapascals. The mild-steel preset is 345 MPa, a common shop estimate. Aluminum 6061-T6 uses 207 MPa, a typical published shear strength. The 304 stainless preset is 412 MPa, estimated as 80 percent of a 515 MPa tensile strength. Choose custom and enter a value when you have data for the exact alloy.

How do I convert punching force to press tonnage?

Divide newtons by 9,806.65 to get metric tons (tonne-force). 65,031 N is 6.63 metric tons. Select a press with capacity above the calculated force.

Is a punch calculator the same as a punch clock calculator?

No. This page estimates the force to punch a hole in sheet metal. A punch clock calculator totals paid hours from clock-in and clock-out times.